Antique Appliance Restoration
Process
Once
your antique arrives at our facility, or you've chosen a stove
or refrigerator from our very large selection of Unrestored
Stoves and Refrigerators, your vintage appliance gets every
attention to detail. Our 100 Point Restoration process
begins with a complete photographing of the stove or refrigerator
from every angle, inside and out, behind and underneath if
necessary. The unit is then carefully dismantled with
each part cataloged and tagged. Further photos are taken when
necessary for specific units depending on uniqueness and complexity
of design. Once the unit is completely dismantled, all old
insulation is discarded. Electrical wiring is diagramed
and inspected.
Now your restoration project is split into
two different stages: exterior refinishing and internal parts
refinishing. If the exterior finish is porcelain, in the case
of virtually all stoves and some refrigerators, every precaution
is taken to preserve the original surface. Small chips
or damaged areas of porcelain are repaired using professional
acrylic enamel surface repair products. Minor scratches
or abrasions are best left untreated as they lend to the authenticity
of the vintage appliance as well as enhance its natural beauty.
When porcelain cabinets or panels are severely abraded or
damaged, they are removed and sent to a professional porcelain
refinishing company where they are sandblasted and re-fired
with a new porcelain coating.
For
refrigerators, when the cabinet (exterior shell) finish is
originally a painted surface, the cabinet and all associated
panels are sandblasted to remove not only years of dirt and
debris, but often times layers and layers of paint where the
item may have been painted different colors. It is very
common to find refrigerators that were painted with the most
current decorating color from past decades (pink or turquoise
in the 1950's, avocado green in the 1960's and harvest gold
or coppertone brown in the 1970's). Once the cabinet
has been cleaned to the original metal surface, we begin repair
work. This includes removing dents, repairing rusted
or corroded areas, and in worst cases, actually fabricating
a replacement panel or section of the appliance. When
the body work is complete, the cabinet and all panels are
sprayed with two coats of industrial primer to seal and protect
the metal from future deterioration. The painting process
involves the application of up to 6 coats of solvent based
enamel paint. Although the most common color for appliances,
prior to the 1950's, was white, we will gladly color match
to suit your decorating needs.
While
all of the cabinet restoration is being performed, the detailing
crew is hard at work refinishing each and every component
of the appliance. All cabinet hardware, shelving, controls,
knobs, logos, etc., are refinished by hand with the utmost
attention to detail. Chrome hardware is cleaned and buffed. If
upon inspection of the hardware, it is determined that the
original finish is discolored or too corroded to use, the
item is sent to a professional re-plating company to be re-plated. Many
times, the lettering on control knobs or clock faces has been
worn away from years of use. Our painting experts, meticulously,
re-letter these pieces by hand. Gas valves for gas ranges
are disassembled and cleaned, then reassembled with gas valve
grease for a “like new” control operation. Thermostats
for stoves are inspected and sent off for rebuilding when
necessary. Damaged plastic or fiberglass door liners
on refrigerators are repaired with fiberglass repair products
and epoxy resins. Many times we have to completely refashion
severely damaged door liners.
Refrigeration
systems are closely inspected and determined to be either
re-useable or replaced. Our refrigeration specialist
are AHAM-NARDA certified by the U.S. Environmental Protection
Agency and are qualified to either overhaul and re-use the
original refrigeration system or, when necessary, refit the
refrigerator with a new refrigeration system using new environmentally
friendly refrigerants.
After the external and internal restoration
takes place, all of the parts are layed out and the reassembly
process begins. Each stove and refrigerator, with a
few exceptions on specific units, receive new internal insulation.
All of the original electrical wiring and components are inspected,
and any material determined to be unsafe is replaced with
new. Because the original wiring is typically a better grade
wire, as a general rule we do not replace all of the wiring
unless it is necessary for safety concerns. External power
cords are always replaced. As refrigerators are reassembled,
they receive a new, custom door gasket. The new door
gasket in conjunction with the new insulation, insures a positive
airtight seal for the appliance. These features create a super
insulated cabinet that result in an extremely energy efficient
machine.
The final assembly process addresses the
fine-tuning of cosmetic as well as operational details. The
re-assembled appliance is carefully inspected for door alignment,
levelness, ease of drawer, control knob and shelf operation,
as well as finished surface appearance. The appliance
is then connected to the proper power source and tested for
performance. Refrigerators are allowed to operate for
a full 10 days with temperatures and running times being monitored
on a regular basis. Gas and electric stoves are connected
to their respective power sources and tested for effective
heating and consistency of oven temperatures. Calibration
adjustments are made to ensure the appliance operates at an
optimum performance level when it reaches its new home. Gas
stoves are converted and set for natural gas or propane gas,
depending on the requirements of the owner. Oven safety control
valves are installed on all restored vintage gas stoves. For
electric stoves, we re-calibrate each oven and burner control. In
the event that we are unable to use a switch or control that
was original to the appliance, we seek out the most suitable
new replacement
part, or new, old stock if it is available then refit the
original knob to the new control to ensure a proper cosmetic
finish. One last detail cleanup takes place and final photos
complete our process. Prior to shipment, pickup, or delivery
we draw up a "Use & Care Guide" for each project
inclusive of any specific directions or suggestions that we
noted as we restored the appliance. A copy of this guide is
given to each client and one is kept in the project file here
in our office. Some clients want to see the journey their
vintage treasure takes as we give it new life. As such, we're
happy to take detailed photos throughout the restoration process
and create a photo CD for you upon request. (Please know that
additional charges apply for this service.)
Our complete restoration process
is a labor intensive effort. The average vintage refrigerator
takes approximately 84 hours to restore. The average
time spent on gas or electric stoves involves some 78 hours
of work. Although, we have undertaken projects that required
as many as 140 hours to complete, each appliance we restore
is a piece of our American heritage and fully deserving of
our attention. Therefore we take the time necessary to give
you the final project that you expect. As each appliance we
restore is different, the above process includes the general
steps each project will go through. We're happy to discuss
the details of your project's restoration with you, so please
feel free to contact us with any questions that you have.
As of March 2008, we have approximately
120 antique appliances under contract for restoration. At
this time, our turn around time for restoration of antique
and vintage stoves and refrigerators is/was 20 months for
refrigerators, 27 months for gas stoves and 10 months for
electric stoves. For an updated restoration schedule, please
contact our office. If you can't wait, be sure to check our
“Featured Items” section as periodically we have
a few items that has been restored and are available for immediate
shipment.
We pledge to restore your vintage appliance,
whether it be a family heirloom or one you have selected from
our inventory, with the utmost attention to detail. Your
satisfaction is our satisfaction.
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